Welding machine



Nov. 28, 1961 D. STOLZ ETAL 3,011,045

WELDING MACHINE Original Filed Jan. 2, 1959 5 Sheets-Sheet l I jib A. V ll INVENTORS As: M0416 T0 2- ATTQRNEY Nov. 28, 1961 D. STOLZ ETAL WELDING MACHINE 5 Sheets-Sheet 2 Original Filed Jan. 2, 1959 s Y s mam mn a ws./ w 2 m5 T a A 1 m mm m F M B D. STOLZ El Al.

WELDING MACHINE Nov. 28, 1961 5 Sheets-Sheet 3 Original Filed Jan. 2, 1959 9 t w Al 665 "A 252? Y 41%, Lsr #5 ATTORNEY Nov. 28, 1961 D. STOLZ ETAL 3,011,045

WELDING MACHINE Original Filed Jan. 2, 1959 5 Sheets-Sheet 5 2 3 i j l (4 D W Smm- RESET I r--- "-1 1 211.. I I I76 I L 7- J 4 0- 4-7. A C l 30 l I I I 36 THAE-R l I i I I F] ca. \2

INVENTORS AzsMm/A STOLL ATTQRNEY 14 Claims. c1. ma -as This invention relates to a magnetic forcewelding, machine and particularly to provision of structural refinements permitting of greater precision in the various welding operations whichsuch machines are capable of performing. This application is a division of Stolz et a1. application Serial Number 784,504, filed January 2, 1959.

In the early forms of magnetic welding machines the movable electrode was carried on a spindle fixed to an air ram which permitted moving the electrode to and from the work. During the welding operation the magnetic force acting on the armature exerted the extra force on the spindle which gave rise to the superior welding operation for which such machines have become noted. During the welding operation the spindle desirably moves a small distance as the metal melts. This movement is quite small but must take place in a very short period of time particulm'ly since the advent of electronic timing mechanisms which have made it possible to eflfect the weld in a fraction of a cycle (of 60 cycle current). The inertia of the spindle or electrode becomes a very real factor when the short welding time is considered. Even though the motion is very small it was found the inertia attendant upon having the electrode carried by the air ram was sufficient to prevent obtaining optimum results. In an effort to reduce the inertia of the spindle, the construction shown in Wakeley application .Serial Number 633,784, now Patent Number 2,905,804 was evolved. in this construction there was a lost motion connection between the piston of the air ram and the spindle which permitted the spindle to move freely or be disengaged from the air ram during the welding operation. This resulted in a marked improvement in the quality of the weld.

The electronic timers utilized with magnetic welding machines are generally designed to initiate the how of current at a predetermined point on the current waveform. The air ram has been employed to establish the initial pressure on the work and this pressure was generally of an increasing nature and if the desired pressure was reached at a point unsatisfactory for initiating the welding cycle, the timer would automatically delay the weld until the right part of the current waveform was reached. In the meantime, the pressure could rise well above the desired pressure on the electrode. Hence, the prior constructions have not achieved a fully satisfactory control over the pressure applied to the electrode. It has been suggested to overcome this failing of the prior constructions by utilizing a spring loading mechanism which comes into play upon attaining a predetermined loading on the electrode. The objection to such a system is that it introduces mechanical elements having poor inertia and follow-up characteristics and under certain conditions the springs could actually rebound in an undesirable way so as to exert a negative rather than a positive force.

The primary object of the present invention is to improve upon the folloW-up and pressure applications of the prior art.

In carrying out the above objects, a structure has been evolved which lends itself to application of safety features to these magnetic welding machines to positively preclude injury to the operator should his finger, for exice 2 ample, be caught between the moving electrode and the work as the electrode moves toward the work. The structure also lends itself to positive control of the tiring of the welding operation in that the welding operation cannot'be initiated until the correct pressure has been applied to the electrode.

In the magnetic welding machine there has evolved a so-called delayed forge technique which utilizes a holding magnet which supports the armature in opposition to the force magnet which must overcome the holding magnet to attract the armature and deliver it forcibly against a stop on the spindle so as to transmit a forging blow to the spindle at a desired point in the welding operation. The relationship of the force of the holding magnet to the force of the force magnet plus the time of initiating the flow of current through the forcemagnet determine the time lag in delivering the forging blow. it is obvious that the armature must be pulled on the holding magnet at a precise moment in order to accomplish the desired function. When it is again realized that this welding operation deals in fractions of cycles of 60 cycles current, it will be appreciated that timing of this pull-off becomes highly important. In the prior constructions the holding magnet was so mounted as to introduce a variant in the time of pull-off.

Another object of this invention is to provide a holding magnet construction which reduces the likelihood of variable pull-off characteristics as explained above.

Other objects and advantages will be pointed out in,

or be apparent from the specification and claims, as will obvious modifications of the two embodiments shown in the drawings, in which:

FIGURE 1 is a front view of the top portion of the present magnetic welding machine with a portion of the housing broken away to show the arrangement of switches;

FIGURE 2 is a front view, partly in section, of the portion lying immediately below the structure illustrated in FIGURE 1; I

FIGURE 3 is a vertical section taken on line 3-3 in FIGURE 1 to illustrate the details of construction of the hydraulic ram and loading mechanism;

- FIGURE 4 is a section taken on line 4-4 in FIG- URE 1;

FIGURE 5 is a section taken on line 55 in FIG- URE 1;

FIGURE 6 is a horizontal section taken on line 6-6 in FIGURE 2 and illustrates the more compact holding coil or magnet arrangement of the present invention;

FIGURE 7 is a schematic representation to illustrate the general position of the parts and switches at the momentthe electrode contacts an obstruction such as the finger between the electrode and the work;

FIGURE 8 is a schematic showing similar to FIGURE 7 but illustrates the manner in which the automatic reversal of the spindle motion is accomplished;

FIGURE 9 shows the normal operation of the mechanism when no obstruction is encountered and at the moment before the electrode contacts the work;

FIGURE 10 shows the manner in which the switches are actuated to initiate the welding operation;

FIGURE 11 shows a modified form of the air cylinder wherein only one source of pressure is utilized as opposed to the double source used in the primaryfor-m of the invention; and

FIGURE 12 is a generally schematic representation of the present structure coupledwith a wiring diagram to aid in understanding of the present structure,

In order to simplify the present disclosure as much as possible the framework of the machine is not shown except to the extent necessary to illustrate the parts wherein the invention lies. Similarly the lower or fixed table portion of the machine in which the fixed elec- 3 trode is supported is not shown. This fixed electrode does appear in schematic form in FIGURES 2 and 7 through 10 as well as the schematic FIGURE 12.

The movable electrode 10 (see FIGURE 2) is carried in fitting 12 at the lower end of spindle 14. Power is supplied to the electrode through the flexible braided bus 16 as is customary in this art. Spindle 14- is guided for vertical movement in the linear bearings 18 and 20*. These bearings provide a minimum of frictional resistance to linear motion of the spindle 14 and a maximum of lateral support. Since the bearings are well spaced vertically the spindle 14 is accurately guided and has good resistance to column action. The framework 22 is provided with vertical posts 24, 24 which support the single turn coil 26 which surrounds the core 28 which is magnetized when current is passed through the coil 26 to thereby exert an attractive magnetic force on armature 30. It should be noted that the drawing illustrates the coil 26 connected through bus bar 32 to the flexible bus bar 16 so that the coil will be energized when current is passed to the electrode. This is the customary practice although the coil and the electrode can be in separate circuits to be separately energized if it should be desirable to alter the timing in this respect.

Armature 39 is slidably mounted on the upwardly projecting sleeve portion 34 of adjustable stop nut 36 which is held in place on the spindle by lock nut 38. The armature is restrained against rotary motion by the fixed guides 40, 40 secured to the side plates 42, 42 of the frame. The upwardly projecting sleeve portion 34 provides a good bearing surface for the armature (which is provided with an internal bushing) and the stop nut 36 determines the lowermost position of the armature with respect to the spindle. Thus, the stop nut 36 is utilized to determine the spacing between the armature and the force magnet 28. This construction is generally similar to that shown in the aforesaid Wakeley application. It will be noted that FIGURE 2 illustrates the moving electrode 16 in a raised position while the dotted line illustrates the lower position of the electrode when it is contacting the work. In this position, the armature will be similarly lowered and will be quite close to the force magnet 28.

The aforesaid Wakeley application shows an upper magnet which is utilized in the delayed forge welding technique and which was subject to certain drawbacks. The present structure shows an improved version of the holding magnet. The improved magnet is shown as the annular coil 44 positioned inside the concentric magnetic sleeves 46, 48 and retained therein by the non-magnetic annular nut 50. This assembly is fixed on the magnetic plate 52 having apertured projecting cars 54 through which the screws 56 depend to permit vertical adjustment of the holding magnet structure by means of adjusting nuts 58, 53 which are retained in position by lock nuts as, ea.

As now well understood in this art, this holding magnet is utilized to hold the armature 30 in an elevated position at the start of the welding operation. The magnetic force exerted by the force magnet 28 builds up in accordance with the timed sequence and the effect on armature 39 is, of course, determined by the spacing between the armature and the force magnet. When the force exerted by the force magnet on the armature overcomes the force of the holding magnet, the armature 30 is pulled away from the holding magnet and rapidly accelerated until it strikes the stop nut 36 to deliver the fonging below to the spindle. It will be appreciated that in this delayed forge welding operation the pull-off characteristic of the armature from the holding magnet must be quite accurate with respect to time. The previous constructions have employed holding magnets which were dimensionally similar (in plan view) to the armature. This led to difficulties in that any variations in the pull-off of the armature could result in canting the armature on the sleeve 34 and introduce a variable factor which is undesirable for obvious reasons. By bringing the present holding coil into a concentric arrangement as illustrated in FIGURES 2 and 6, the pull-off characteristics have been vastly improved and the accuracy of the time of delivery of the delayed forge blow has been improved as a direct result. It will be appreciated that the armature has a close sliding fit on sleeve 34 as distinct from the rather great clearance shown in the drawings for illustrative purposes. It should be emphasized that the concentric holding coil, which lies within the projected dimensions of the hub portion of the armature, is considered a marked advance over the prior art and is one of the points of novelty in the present construction.

Thus far mention has been made of vertical movement of the spindle and electrode without describing how the vertical movement is accomplished. The structure employed in effecting this movement is shown in FIGURES 1 and 3 which, it will be understood, illustrate the structure extending above that shown in FIG- URE 2. As may be seen in these figures, the spindle 14 projects up through the upper linear bearing 26} and the top cross-plate es of the frame for connection through the inner shaft 64 of the concentric shafts 64, 66 by means of pin 63, the ends of which project into the slots id in the bottom of the outer concentric shaft 66 to prevent rotation of the shafts relative to each other. The outer concentric shaft 66 is secured to piston 72 in the air cylinder 74. It will be noted there is one air line connection or conduit 76 at the top of the cylinder and another conduit 78 at the bottom of the cylinder and it will be appreciated that introduction of air pressure above the piston 72 will force the piston down and expel air from below the piston. Reversing the direction of the air flow will, of course, reverse direction of the piston.

In the preferred form of this invention, the piston actually constitutes a separate cylinder arrangement with a separate air supply introduced at fitting 80 and through the tubing 82 which is slidable through the gaskets to prevent leakage. This air supply is introduced into chamber 84- above diaphragm 86 as seen clearly in FIGURE 3. The diaphragm is provided with a rigid diaphragm pad 88 which is movable between the limits defined by contact of the pad 88 with the shoulder 90 in the bottom of chamber 84 and contact of the pad (with the flexible diaphragm sandwiched between) with the upper shoulder 92. The pressure in chamber 84 holds the diaphragm pad against the lower shoulder during downward motion of the piston as shown in FIGURE 3.

The diaphragm pad is connected to a central boss 94 which is biased upwardly by a rather light spring 96 compressed between the boss and the bottom of the well in the inner shaft 64 into which the boss 94 projects. This acts to bias the diaphragm pad and the inner shaft apart to the extent determined by contact of the inner shaft flange 98 with the upper extremity of the outer shaft 66 at the point at which it is fixed in piston 72. It will be noted there is slight clearance between the inner shaft flange 98 and the underside of pad 88 and this clearance, as will appear more fully hereinafter, is quite important. It will be appreciated that if the piston is moving down wardly and the downward motion of spindle 14 is prevented, either by contact with work or an obstruction, the inner shaft would tend to move upwardly with respect to the outer shaft. During the relative motion permitted by reason of the slight clearance mentioned above, the only force exerted on the spindle will be that of the light spring 96. Of course, when the inner shaft flange 98 contacts the bottom of diaphragm pad 88 the full force of the actuating pressures will again be felt at the electrode.

Collar 1% fixed on the lower portion of the outer shaft 66 has a laterally projecting bracket 192 on which adjustable switch actuators 1M, 1% are mounted. These switch actuators are biased downwardly by their respective compressed springs 168, so as to be yieldable upwardly when the force of the biasing springs has been overcome.

These switch actuators are adapated to cooperate with and actuate switches C and B carried on the bracket 112 secured on spindle 14 by cap screws 114 and having a rearwardly projecting portion provided with a suitable vertical groove cooperating with the guide 116 carried by frame bracket 118 to prevent rotary motion of the switch support bracket 112. This bracket also supports a vertical arm 120 upon which switch A is supported with its actuating pin projecting downwardly for cooperation with actuating plunger 122 which is adjustably supported on arm 124 with a similar biasing spring 126. The arm 124 is carried by vertically slidable member 128 retained in the spring loaded guide bracket 13b. The spring load on this bracket will hold member 123 in its adjusted position and will permit sliding motion of the member in a manner to be described hereinafter.

FIGURE 12 gives a schematic representation of the circuit and controls for the machine described above. Since the holding coil 44 is quite separate electrically from the restof the structure, it is well to point out that the holding coil which attracts the armature is provided with a suitable DC. current supply'which can bevaried in magnitude by rheostat 132 and the flow can be regulated by switch 134. The AC. power supply is brought in through lines 136, 138 which lead to timer 140, the details of which are notimportant here. These timers are customarily electronic timers capable of very precise control over current fiow. Line 136 is connected to wire 142 which leads to switches A and B which are connected in parallel across line 142 and line 144. Switch A is normally open while switch B is normally closed and, hence, as long as one of these switches is closed wire 144 will be provided with current. This wire leads to the coil 146 of a relay. The other lead of coil 146 is connected to line. 1 2-8. The other AC. power supply line 138 is connected to line 156 as well as leading to the timer. Line 151} includes one terminal of the star-t-reset switch 152 as well as including one terminal of holding switch 154. The reset switch 152 is biased open and is of the momentary-closed type. When this is closed momentarily the relay 146 will be energized by a circuit from line 136 through line 142 and either switch A or B to line 144, through the coil 1% and to line 148, the reset switch 152, and line 150 back to the other power line 13-8. When the coil is energized, the armature will close the holding switch 154 which is in parallel across the coil with the reset switch. Therefore, upon release of the reset switch 152, the holding switch 154 will continue the energization of the relay. Switch 156 is also operated by the relay and closure of this switch will act to supply current to he coils 158, 16d of the solenoids 162, 164 which respectively operate valves 166, 168 which regulate the supply of air to the air cylinder 74- to actuate piston 72. Valves 166, 163 are shown in the positions they occupy when solenoids 162, 164 are not enerigzed. Under these conditions air is supplied to cylinder 74 below piston 72 while the top portion of the cylinder is connected to atmosphere through valve 168. This, of course, will result in raising the piston 72 in cylinder 74.

The wiring diagram alsoshows leads from the timer 141! to the transformer 178, the secondary of which is connected to bus bar 180 which takes one turn around the core 28 and then leads through the flexible lead 16 to electrode lit and the circuit is made through the Work pieces 182, 184 to the lower electrode 1% which is connected to the secondary through a suitable bus bar 138.

To place the present machine in operation the startreset button is depressed momentarily to establish the holding circuit and close switches 154, 156. The sliding member 121; which supports the actuator 122 for switch A is then raised to its uppermost position. After this has been done, the foot switch 176 is closed to energize the solenoid valve and lower the piston 72 until the electrode contacts the Work. As the piston moves down bracket 112 carrying switch A will also move down in contact with the actuator 122 forswitch A. This will trip switch A and will continue down and will then move the member 128 carrying the actuator 122 down to the limit determined by contact of the electrode with the work. At this point, the actuator has been properly positioned since the switch A will thereafter be closed any time the electrode contacts the work. Actually the closure of switch A will take place slightly before contact is made but this will be a very short distance precluding the possibility of any obstruction between the'work and the electrode, such as the operators finger. Now then, actuator 106 carried by the outer shaft 66 in position above switch B is so adjusted that it will actuate (open) switch B if there is relative motion between shaft 64 and shaft 66, As pointed out above, there can be relative motion between these .two shafts to the extent of the clearance between the shaft flange 98 and the bottom of diaphragm pad 38 during which time the only force which would be felt at the electrode would be the force of the light biasing spring 96. Switch B and its actuator are adjusted so as to trip within this distance and, hence, if the operators finger should be caught between the downcoming electrode and the work (as illustrated in FIGURE 7) this relative motion will take place and switch B will be tripped to its open position as shown in FIG- URE 8. Now then, since the spindle has not moved down far enough for switch A to be closed, the circuit through the holding coil of the relay will be broken and, hence, switches 154 and 156 will open. This will immediately effect reversal of valves 166 and 168 (as shown in FIGURE 8) to raise the piston and prevent injury to the operator. During the time in which the relative motion takes place to actuate switch B, the only force which the operator would feel on his finger is the force of the light biasing spring 96. It will be obvious that with the holding coil having been ,deenergized, it will be necessary to press the reset button in order to reestablish the operation of the machine.

If the operators finger has not been in the way, the piston would continue its downward movement and switch A would be actuated as shown in FIGURE 9. Since switch A is in parallel with switch B the holding coil circuit will be maintained even though switch B will subsequently be opened when the electrode contacts the work as shown in FIGURE 10 and prevents further downward movement of the inner shaft while the outer shaft and the piston continue moving downwardly. Reference to FIGURE 1 will demonstrate that the actuators for switches B and C are so spaced that switch B will open prior to closure of switch C. This is necessary for the safety reasons pointed out above as Well as being necessary to insure that the piston will move downwardly with respect to the inner shaft before the circuit through switch C can be closed. Thus, the parts will assume the positions shown diagrammatically in FIGURE 10 by the time switch C closes. At this time, it will be noted, the diaphragm is completely free of connection with the piston except through the flexible diaphragm. Therefore, the pressure in chamber 84 is the only pressure acting on the electrode and this pressure can be accurately regulated to achieve a precise degree of loading on the electrode so as to establish the desired pressure before switch C is closed. This pressure can be maintained accurately even though the piston continues movement downward (as it does) and, therefore, the pressure on the electrode will remain constant during any waiting period after closure of switch C for the timer to reach the desired point on the AC. current waveform for the firing. This, therefore, achieves an accurate control over the pressure. I

When the switch C is closed to fire the welder through the timer and the current fiows between the electrodes, there will be some slight melting of the work pieces 182, 184 and at this time the follow-up action of the electrode becomes important. The present arrangement achieves better follow-up than the structure shown in the Wakeley application mentioned above in which there was a lost motion connection between the piston and the spindle. Reference to FIGURE 10 will show that the gap between the inner shaft flange and the underside of the diaphragm pad has been taken up so that there is virtually a solid connection between the diaphragm pad and the spindle at the moment of firing. Now then, chamber 84 and its associated diaphragm are selected to provide a large volume with respect to the motion necessary and since this is at elevated pressure, the follow-up action will be quite fast. The spindle has the armature acting directly on the spindle at the moment the follow-up is needed and the spindle is aided by the pressure on the upper side of diaphragm 88.

Solenoids 162, 164 are connected in parallel. As pointed out above, closure of the holding switch 154 and of switch 156 will provide current from line 150 through the holding switch 154 to line 176, through switch 156 to line 172 which leads to both coil 158 and coil 16d. These coils are, in turn, connected to line 174 which leads to foot switch 176 which, when closed, connects to the power line 136. Therefore, when the foot switch is closed the solenoids 162, 164 are energized to actuate valves 165, 168 and reverse the flow of air to cylinder 74 and thus move the piston 72 downwardly.

After the start-reset switch has been momentarily closed to establish a circuit through the holding switch 154 and to close switch 156, the operation of the piston is regulated by the foot switch. Reference to the wiring diagram will demonstrate that if at any time both switches A and B are open, the circuit through relay coil 146 will be broken and switches 154, 156 will open. Switches A and B are employed to introduce a safety feature in the present machine. The safety feature will be explained below and has not been found in prior art structures.

Before considering the details of the safety arrangement the description of the wiring diagram should be completed. It will be noted that switch C is connected to the timer 140. This switch will be closed if all conditions are safe and when the machine is ready to be fired. At this point the timer will take over and determine at what point on the current waveform the machine will actually be fired. As will appear more fully hereinafter, the proper pressure will be maintained on the electrode during any waiting period required between the closure of switch C and the actual firing under the control of timer 140. This pressure will be maintained without introducing any mechanical lag, as will be pointed outer later. Therefore, the present spindle cuts free of the piston and is aided by the loading pressure. The superior follow-up action achieved by this construction results in superior welds.

After the welding current has passed through the electrode, which, it will be remembered, takes but a very short period of time, the piston will have continued travelling down with respect to the diaphragm and the diaphragm will finally contact the upper fiange inside chamber 84 whereupon the connection between the piston and the diaphragm and the inner shaft and, hence, the spindle and electrode become solid again and the pressure applied through conduit 76 above the piston acts on the spindle and, hence, an increased pressure can be achieved at the end of the weld operation. This type of increased pressure operation is particularly desirable in certain types of projection welding.

From the above discussion it will be apparent that the initial movement of the piston and spindle is achieved with the pressure provided above the piston and after contact is made with the work the loading pressure is that pressure in chamber 84 which can be completely independent of the pressure above the piston. After the piston has moved relative to the diaphragm to the extent permitted by the vertical space between the diaphragm and the bottom side of the inner flange 92 in chamber 84, the initial pressure (that is, the pressure above the piston) can be utilized again for electrode loading purposes, 'In this connection, it will be of interest now to refer to FIGURE 11 which shows a variation of the structure just described in that only one pressure source is utilized. This pressure is applied to conduit 209 and acts both on the top side of the piston and in the chamber 202 above diaphragm 204. In this arrangement it will be appreciated that the loading pressure in chamber 202 cannot be diiferent than the pressure applied through conduit 2% since they have a common source. However, the present arrangement still achieves those desirable features of precise control of the loading pressure at the initiation of the welding operation and the freedom of the spindle from the piston during the follow-up action which is still aided by pressure above the diaphragm. The structure shown in FIGURE 11 is not as desirable for complete versatility as that described with respect to the principal embodiment of the present invention. However, for certain types of limited application the structure of FIGURE 11 will prove satisfactory.

In view of the above description, it will be apparent that the present welding machine achieves improvements over prior art structures in several respects. One of these points is the new construction of the holding magnet concentric with the spindle and lying within the projected plan area of the hub of the armature so as to insure against, or at least minimize, any canting effect of the armature when pulling off the holding magnet. This, in turn, results in more precise control of the moment of impact in the delayed forge welding technique.

Another marked advance in the present structure is achieved by reason of what might be termed a double cylinder arrangement wherein one cylinder is used to actuate the piston which accounts for the major travel of the spindle while a second cylinder is utilized for loading and follow-up purposes. As a result of the double cylinder arrangement shown in the drawings, it is now possible to provide the welding machine with very accurate and reliable safety features through the use of switches A and B in the manner noted above. In the normal course of operation, it will be remembered, switch A will close prior to opening switch B and, hence, the circuit through the relay will be maintained and switches 154 and 156 will be maintained closed so as to insure the correct operation. If, however, switch B is opened prior to closure of switch A, as can happen only when there is an obstruction between the electrode and the Work, then the relay coil 146 will be de-energized to open switches 154, 156 which, in turn, Will reverse valves 166, 168 and cause the piston to rise to its uppermost position and permit removal of the obstruction. It will be remembered that during the period in which switch B is caused to operate, the only force which can be applied to the obstruction is that force of the light biasing spring 96.

If, on the other hand, there is no obstruction in the path and the circuit through the relay coil 146 is maintained, switch C will be closed at the point in spindle travel in which the proper pressure must be applied to the spindle since the diaphragm pad is moved oit its lower rest. Also it will be remembered, this insures that there is room left for travel of the diaphragm downwardly with respect to the piston to insure rapid followup. This rapid follow-up takes place completely independently of the inertia of the piston and, hence, can be very rapid, particularly when it is remembered that the follow-up action is aided by the loading pressure, which pressure is applied to a relatively low mass mechanism.

It will be appreciated that certain features of this invention are applicable to non-magnetic welding machines. Similarly, the invention here permits of variations within the spirit of the invention. For these reasons the invention is to be limited only by the scope of the claims.

We claim:

1. A welding machine including a vertically movable spindle carrying an electrode, an armature mounted on the spindle for movement along thespindle,' stop means mounted on the spindle against which the armature acts and which limits downward movement or the armature on the spindle, a force magnet fixed in position to attract the armature downwardly, a holding magnet fixed above the armature, the holding magnet having an annular shape surrounding the spindle and acting on the central portion of the armature close to the spindle.

2. A welding machine according to claim 1 in which the outsideradius of the holding magnet is substantially less than the distance from the spindle centerline to the force magnet pole faces.

3. A welding machine including a vertically movable spindle carrying an electrode, an armature mounted on the spindle for movement along the spindle, stop means mounted on the spindle against which the armature acts and which limits downward movement of the armature on the spindle, a force magnet fixed in position to attract the armature downwardly, a holding magnet fixed above the armature, the distance from the spindle centerline to the pole faces of the holding magnet being substantially less than the distance from the spindle centerline to the pole faces of the force magnet.

4. A welding machine including a vertically movable spindle carrying an electrode, an armature mounted on the spindle for movement along the spindle, stop means mounted on the spindle against which the armature acts and which limits downward movement of the armature on the spindle, a force magnet fixed in position to attract the armature downwardly, and annular magnetic means fixed above the armature and surrounding the spindle,

I said magnetic means holding the armature in an upper position until attracted downwardly by the force magnet.

5. A Welding machine according to claim 4 wherein the magnetic means is vertically adjustable with respect to the force magnet.

6. A welding machine according to claim 5 wherein the stop means is vertically adjustable on the spindle.

7. A welding machine according to claim 6 wherein the magnetic means acts on the central portion of the armature.

8. A welding machine including a vertically movable spindle carrying an electrode, an armature mounted on the spindle for movement along the spindle, stop means mounted on the spindle against which the armature acts and which limits downward movement of the armature on the spindle, a force magnet fixed in position to attract the armature downwardly, a holding magnet fixed above the armature, the holding magnet having an annular shape surrounding the spindle and acting on the central portion of the armature close to the spindle.

9. A welding machine according to claim 8 in which the outside radius of the holding magnet is substantially less than the distance from the spindie centerline to the force magnet pole faces.

10. A welding machine including a vertically movable spindle carrying an electrode, an armature mounted on the spindle for movement along the spindle, stop means mounted on the spindle against which the armature acts and which limits downward movement of the armature on the spindle, a force magnet fixed in position to attract the armature downwardly, a holding magnet fixed above the armature, the distance from the spindle centerline to the pole faces of the holding magnet being substantially less than the distance from the spindle centerline to the pole faces of the force magnet.

11. In a welding machine a magnet force unit comprising, a movable spindle carrying an electrode, vertically movable armature means positioned on the spindle, stop means on the spindle to transfer the motion of the armature to the electrode, a fixed force magnet to attract the armature means downward, and a second magnet surrounding the spindle and equally spaced therefrom for holding the armature in an upper position until attracted by the force magnet.

12. In a welding machine according to claim 1.1 wherein said second magnet is enclosed in concentric tubes of magnetic material through which the spindle is axially aligned.

13. In a welding machine according to claim 12 wherein said second magnet closely surrounds the spindle and acts on the central portion of the armature.

14. In a welding machine according to claim 13 wherein the second magnet is vertically adjustable with respect to the fixed magnet.

References Cited in the file of this patent UNITED STATES PATENTS 2,892,068 Park et al June 23, 1959 2,905,804 Wakeley Sept. 22, 1959 2,948,804 Schueler et al. Aug. 9, 1960 UNITED STATES PATENT OFFICE CERTIFICATE O CORRECTION Patent No. 3,0113045 November 28 1961 Desmond Stolz et a1o It is hereby certified that error appears in the above numbered patent requiring correction and that the said Letters Patent should read as corrected below.

Golumn 7 line 16. beginning with ;",Solen0ids 162 strike out all to and including r"-point.ed out laterd in line 51, same column 7, and insert the same between lines 59 and 60 column 5.

Signed and sealed this 17th day of April 1962.

(SEAL) Attest:

ESTON G. JOHNSON DAVID L. LADD Attesting Officer Commissioner of Patents UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3311 045 1 November 28, 1961 I Desmond Stolz et al.0 Q

It is hereby certified that error appears in the above numbered patent requiring correction and that the said Letters Patent should read as corrected below.

Column 7 line l6. beginning with Solenoids 162 strike out all to and including x';-point,.ed out laterfi. in line 51 same column 7', and insert the same between lines 59 and 60 Column 5a Signed and sealed this 17th day of April 1962.

( SEAL) Attest:

ESTON e. JOHNSON DAVID L. LADD Attesting Officer Commissioner of Patents 

